Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2007 Saturn ION L4-2.0L SCFACTORY OEM SERVICE PROCEDURE
Spark Plug: Service and Repair
Spark Plug Replacement
Removal Procedure
Notice: This engine has aluminum cylinder heads. Do not remove the spark plugs from a hot engine, allow it to cool first. Removing the spark plugs from a hot engine may cause spark plug thread damage or cylinder head damage.
1. Remove the ignition coils.
Important: Remove any water and debris from the spark plug holes before spark plug removal with compressed air.
2. Remove the spark plugs with a spark plug socket.
3. Inspect the spark plugs.
Installation Procedure
1. Gap the spark plug, using round wire type spark plug gap gage.
Adjust the spark plug gap to 1.14 mm (0.045 in).
Notice: Refer to Fastener Notice.
Important: DO NOT coat the spark plugs with anti-seize compound. Over torquing could occur and damage to the cylinder head threads may result.
2. Install the spark plugs with a spark plug socket.
Tighten the spark plugs to 20 N.m (15 lb ft).
3. Install the ignition coils.
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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