2007 Saturn ION L4-2.0L SCFACTORY OEM SERVICE PROCEDURE

Fuel Tank Pressure Sensor: Service and Repair



Fuel Tank Pressure Sensor Replacement

Removal Procedure

Factory service manual diagram



1. Raise and support the vehicle. Refer to Vehicle Lifting
2. Disconnect the evaporative emission (EVAP) canister harness electrical connector (1) from the fuel tank pressure sensor.

Factory service manual diagram



3. Using a small flat bladed screwdriver, carefully lift and release the fuel tank pressure sensor from the EVAP canister.

Installation Procedure

Factory service manual diagram



1. Install the fuel tank pressure sensor to the EVAP canister. Ensure that the sensor grommet is fully seated to the canister.

Factory service manual diagram



2. Connect the EVAP canister harness electrical connector (1) to the fuel tank pressure sensor.
3. Lower the vehicle.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.