2005 Saturn Relay AWDFACTORY OEM SERVICE PROCEDURE

Installation Procedure

WARNING: This page is about a different car, the 2005 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Removing/Installing OnStar Module Bracket
    GM1207691Courtesy of GENERAL MOTORS CORP.
  1. Install the OnStar module bracket.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Tighten the OnStar bracket bolts.

    Tighten:Β  Tighten the bolts to 10 N.m (89 lb in).

  4. Install the communication interface module. Refer to Communication Interface Module ReplacementΒ .
  5. Install the right closeout panel. Refer to Closeout/Insulator Panel Replacement - Right in Instrument Panel, Gages and Console.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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