2005 Saturn Relay AWDFACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: Removing/Installing Windshield
    GM1480103Courtesy of GENERAL MOTORS CORP.
  1. Install a stationary window into the opening. Refer to Urethane Adhesive Installation of Stationary WindowsΒ .
  2. Install the windshield garnish moldings. Refer to Garnish Molding Replacement - Windshield Pillar in Interior Trim.
  3. Install the rearview mirror. Refer to Rearview Mirror ReplacementΒ .
  4. Install the air inlet grille. Refer to Air Inlet Grille Panel Replacement (Chevrolet) or Air Inlet Grille Panel Replacement (Pontiac) or Air Inlet Grille Panel Replacement (Buick) in Body Front End.
  5. Install the windshield wiper arms. Refer to Wiper Arm Replacement (Driver Side) or Wiper Arm Replacement (Passenger Side) in Wipers/Washer Systems.
  6. Remove the double layer of masking tape from around the perimeter of the painted surfaces and the interior trim.
  7. Close the hood.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.