2005 Saturn Relay AWDFACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: Locating Quarter Window Components
    GM1232910Courtesy of GENERAL MOTORS CORP.
  1. Install the bushings.
  2. Install the retainers.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the bodyside window latch hinge screw to the window.

    Tighten:Β  Tighten the screw (2) to 1.6 N.m (1.4 lb in).

  4. Install the bodyside window in the opening.
  5. Install the bodyside window hinge nuts (2) to the body.

    Tighten:Β  Tighten the nuts (2) to 3.5 N.m (1.6 lb in).

  6. Use J 34946Β  or equivalent in order to install the latch hinge pin. See Special ToolsΒ .

    Install the bodyside window latch hinge pin (4) to the latch (3).

  7. Inspect the bodyside window for proper operation.
  8. Close the bodyside window.
  9. Install the body side rear upper garnish molding. Refer to Trim Panel Replacement - Body Lock Pillar Upper in Interior Trim.
  10. Install the bodyside window garnish molding. Refer to Finish Panel Replacement - Upper Rear Trim in Interior Trim.
  11. Remove the masking tape from around the perimeter of the painted surfaces and inner trim of the window.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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