Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Saturn Relay AWDFACTORY OEM SERVICE PROCEDURE
Removal Procedure
- Fully open the sliding rear door.
- Use a heat gun in order to heat the sliding door auxiliary weatherstrip (2). Keep the heat gun 150 mm (6 in) from the surface. Use a circular motion while applying heat for about 30 seconds.
- Use a flat-bladed tool in order to peel the sliding door auxiliary weatherstrip from the panel surface. DO NOT damage the paint.
- Use oil-free naphtha or alcohol in order to clean the body panel.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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