2005 Saturn Relay AWDFACTORY OEM SERVICE PROCEDURE

Removal Procedure

    IMPORTANT: By removing the power sliding door (PSD) 15A fuse, the low current logic power for both the LH and RH power sliding door modules (PSDM) will be interrupted and both PSDs will be inoperative.
  1. If equipped with a power sliding door, disable the PSD system by removing the PSD 15A fuse from the instrument panel (I/P) fuse block.
  2. Open the sliding door in order to gain access to the center roller bracket pin.
  3. Support the rear of the sliding door.
  4. Fig 1: Removing/Installing Replacement - Sliding (Manual Or Power)
    GM1480614Courtesy of GENERAL MOTORS CORP.
  5. Remove the pin (1) from the center roller bracket (2).
  6. Position the center roller bracket to the front radius of the sliding door center track.
  7. Release cable tension. Refer to Cable Tension Adjustment - Sliding DoorΒ .
  8. Remove the cables (1, 2) from the rear roller bracket (power sliding door only).
  9. Fig 2: Identifying Center Roller Bracket
    GM1480637Courtesy of GENERAL MOTORS CORP.
  10. Lift the center roller bracket (3) upwards and remove the bracket from the center track.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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