Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Saturn Relay AWDFACTORY OEM SERVICE PROCEDURE
Tie Rod &/Or End: Remove & Replace
Includes: Adjust toe-in only. NOTE: Deduct .4 if alignment is also performed.
NOTE: Manufacturer recommends removal of Rack and Pinion Steering Gear when replacing Inner Tie Rod End(s) on some models. If removal of the Rack and Pinion Gear is necessary, use Steering Gear (Complete) - R&R plus combinations.
| Applies To | Note | Standard Hours | Warranty Hours | Skill Level |
|---|---|---|---|---|
| Inner,Both | Includes: R&I Outer Tie Rod Ends. | 1.8 | B | |
| Inner,One Side | Includes: R&I Outer Tie Rod Ends. | 1.2 | B | |
| Outer,Both | 1.2 | B | ||
| Outer,One Side | 0.9 | B |
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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