2005 Saturn L300FACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: View Of Fuel Fill Pipe
    GM892407Courtesy of GENERAL MOTORS CORP.
  1. Raise the vehicle to comfortable working height.
  2. IMPORTANT: To ease installation, lightly wipe the outside of the fuel tank inlet connector with plain water.
  3. Position the filler pipe into the wheel opening with the top of the pipe within the body panel opening.
  4. Install the fuel filler pipe into the fuel tank opening.
  5. IMPORTANT: Ensure that the EVAP vent solenoid pipe is installed in position on the filler pipe bracket.
  6. Loosely install the filler pipe lower bracket attachment screw, but do not tighten.
  7. Fig 2: Removing/Installing Fuel Filler Pipe Upper & Lower Bracket Attaching Screws
    GM892351Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.