2005 Saturn Ion 1 AutomaticFACTORY OEM SERVICE PROCEDURE

Installation Procedure

  1. Install the shift solenoid assembly from the shift control assembly.
  2. Fig 1: View Of Shift Solenoid Assembly
    GM886304Courtesy of GENERAL MOTORS CORP.
  3. Connect the shift solenoid assembly wiring retainers to the shift control assembly.
  4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the shift solenoid retaining screw.

    Tighten:Β  Tighten the screw to 3 N.m (27 lb in).

  6. Install the shift indicator bulb from the shift control assembly.
  7. Install the shift control assembly. Refer to Floor Shift Control Replacement in Automatic Transaxle - 4T40-E/4T45-E.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.