2005 Saturn Ion 1 AutomaticFACTORY OEM SERVICE PROCEDURE

Removal Procedure

  1. Disconnect the intake air temperature (IAT) sensor harness connector.
  2. Fig 1: View Of IAT Sensor Harness Connector
    GM851290Courtesy of GENERAL MOTORS CORP.
  3. Loosen the air cleaner assembly clamp.
  4. Disconnect the air cleaner assembly clips.
  5. Remove the upper air cleaner cover.
  6. Fig 2: Exploded View Of Air Cleaner Filter
    GM851250Courtesy of GENERAL MOTORS CORP.
  7. Remove the air cleaner filter from the lower air cleaner housing.
  8. Inspect the air cleaner filter for dust, dirt, and water contamination.
  9. Replace as necessary. Refer to Maintenance Schedule in Maintenance and Lubrication.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.