2004 Saturn Ion Red LineFACTORY OEM SERVICE PROCEDURE

Installation Procedure

WARNING: This page is about a different car, the 2004 Saturn Ion 3, 2004 Saturn Ion 2, and 2004 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.
  1. Route the accelerator control cable (2) through the control cable bracket (1).
  2. Press the cable tabs (2) into the bracket (1).

    Ensure the tangs expand and properly seat.

  3. Install the control cable lug (3) to the throttle body cam.
    4. Fig 1: Control Cable Bracket View
    GM782246Courtesy of GENERAL MOTORS CORP.
  4. Connect the cable (2) to the support clip (1).
  5. Route the cable through the cowl and seat the grommet.
    6. Fig 2: View Of Control Cable & Support Clip
    GM782235Courtesy of GENERAL MOTORS CORP.
  6. Install the cable to the pedal lever assembly. Ensure the tangs are fully expanded and seated.
  7. Slip the accelerator cable through the slot in the rod of the accelerator pedal and install the retainer in the rod. Ensure the retainer is seated.
  8. Ensure the cable is completely seated in the throttle cam past the retaining clips.
    9. Fig 3: Locating Accelerator Control Cable
    GM854276Courtesy of GENERAL MOTORS CORP.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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