Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Saturn Ion Red LineFACTORY OEM SERVICE PROCEDURE
Installation Procedure
WARNING: This page is about a different car, the 2005 Saturn Ion 3, 2005 Saturn Ion 2, and 2005 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.
- Install the upper attachment bolt into the APP assembly.
- Install the APP assembly into the vehicle.
- Install the attachment bolts into the APP assembly.
Tighten: Tighten the accelerator pedal position assembly-to-brake bracket bolt to 9 N.m (80 lb in).
- Connect the APP sensor harness connector. Push the connector in until the lock position is felt, then pull back to confirm engagement.
- Install the APP sensor connect CPA.
NOTE:
Refer to Fastener Notice
in Cautions and Notices.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.