2004 Saturn Ion Red LineFACTORY OEM SERVICE PROCEDURE

Removal Procedure

  1. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Resonator ReplacementΒ .
  2. Disconnect the evaporative emission (EVAP) purge line.
  3. Disconnect the throttle body control harness connector.
  4. Remove the throttle body attaching bolts.
  5. Remove the throttle body and gasket from the supercharger.
  6. Fig 1: View Of Throttle Body & Gasket
    GM1339289Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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