2004 Saturn Ion Red LineFACTORY OEM SERVICE PROCEDURE

Installation Procedure

  1. Connect the fuel filler hose to the fuel filler pipe.
  2. Connect the fuel filler hose to the fuel tank.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Tighten the fuel filler hose clamps (1, 2).

    Tighten:Β  Tighten the clamps to 4.5 N.m (40 lb in).

  5. Fig 1: Fuel Filler Pipe Jumper Hose
    GM889977Courtesy of GENERAL MOTORS CORP.
  6. Lower the vehicle.
  7. Refill the fuel tank.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

Rather have a pro handle this?

A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.

Comes to youSame-day available12-month warranty
Get a Free Quote

No obligation. See pricing before you book.