2004 Saturn Ion Red LineFACTORY OEM SERVICE PROCEDURE

Removal Procedure

  1. Ensure the fuel pump is OFF.
  2. Place the bleed hose of the SA9127E  , or the J 34730-1A  into an approved fuel container. See Special Tools and Equipment .
    3. Fig 1: Connecting SA9127E Or J 34730-1A To Fuel Pressure Service Port Connection
    GM1387198Courtesy of GENERAL MOTORS CORP.
  3. Open the bleed valve on the SA9127E  , or the J 34730-1A  in order to bleed the fuel system pressure.
  4. Place a shop towel under the fuel pressure service connection to catch any remaining fuel spillage.
  5. Remove the SA9127E  , or the J 34730-1A  from the fuel pressure service connection. See Special Tools and Equipment .
  6. Drain any fuel remaining in the SA9127E  , or the J 34730-1A  into an approved fuel container. See Special Tools and Equipment .
  7. Inspect for leaks using the following procedure:
    1. Turn the ignition ON, with the engine OFF for 2 seconds.
    2. Turn the ignition OFF for 10 seconds.
    3. Turn the ignition ON, with the engine OFF for 2 seconds.
    4. Turn the ignition OFF.
    5. Inspect for leaks.
  8. Install the cap on the fuel pressure service connection.
    9. NOTE: Refer to Fastener Notice in Cautions and Notices.
  9. Install the engine identification cover and nuts.

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

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Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.