Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Saturn Ion Red LineFACTORY OEM SERVICE PROCEDURE
Removal Procedure
CAUTION:
Refer to Gasoline/Gasoline Vapors Caution
in Cautions and Notices.
- Remove the fuel pump module assembly. Refer to Fuel Pump Module Replacement .
- Release the fuel level sensor wiring harness from the molded-in tab (1) on the pump module bowl.
- Disconnect the fuel level sensor electrical connector from the pump module.
- Depress the retaining tab (2) on the sensor and begin to slide the level sensor away from the pump module.
- Carefully slide the level sensor the rest of the way off of the pump module.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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