2004 Saturn Ion Red LineFACTORY OEM SERVICE PROCEDURE

Installation Procedure

    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the fuel feed pipe to the fuel rail.

    Tighten:  Using a backup wrench on the fuel rail tighten the fuel feed pipe to 14 N.m (10 lb ft).

  2. Install the engine fuel feed pipe fastener located on the engine.

    Tighten:  Tighten the fuel feed pipe fastener to 10 N.m (89 lb in).

    3. Fig 1: View Of Fuel Feed Pipe (RPO Code LSJ)
    GM1387192Courtesy of GENERAL MOTORS CORP.
  3. Connect the engine fuel feed pipe to the chassis fuel flex hose. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
  4. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  5. Inspect for leaks using the following procedure:
    1. With the engine OFF, turn ON the ignition for 2 seconds.
    2. Inspect for fuel leaks.
    3. Turn the ignition OFF.
    4. With the engine OFF, turn ON the ignition for 2 seconds.
    5. Inspect for fuel leaks.
    6. Turn the ignition OFF.
  6. Install the engine cover and nuts.

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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