2004 Saturn Ion Red LineFACTORY OEM SERVICE PROCEDURE

Throttle Body Assembly

The throttle assembly contains the following components:

  • The throttle blade
  • The throttle actuator motor
  • The throttle position (TP) sensor 1 and 2

The throttle body functions similar to a conventional throttle body with the following exceptions:

  • An electric motor opens and closes the throttle valve.
  • The throttle blade is spring loaded in both directions and the default position is slightly open.
  • There are 2 individual TP sensors within the throttle body assembly.

The TP sensors are used to determine the throttle plate angle. The TP sensors provide the powertrain control module (PCM) with a signal voltage proportional to throttle plate movement. The TP sensor 1 signal voltage at closed throttle is near the 5-volt reference and decreases as the throttle plate is opened. The TP sensor 2 signal voltage at closed throttle is near the low reference and increases as the throttle plate is opened.

Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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