2003 Saturn ION L4-2.2L VIN FFACTORY OEM SERVICE PROCEDURE

Ignition System: Testing and Inspection



ELECTRONIC IGNITION (EI) SYSTEM DIAGNOSIS

CIRCUIT DESCRIPTION

Factory service manual diagram



Each ignition coil supplies secondary voltage to a pair of spark plugs. This is called a waste spark ignition system. The engine control module (ECM) supplies ignition control (IC) signals to the ignition control module (ICM). The ICM fires the correct ignition coil at the correct time based on the IC signals. The ICM detects if cylinder 1 or cylinder 3 is on the compression stroke by sensing the secondary voltage and polarity of each side of the ignition coil. The higher voltage is on the compressing cylinder. The ICM provides a synthesized cam signal to the ECM based on these inputs. This is called compression sense ignition. The ECM uses the cam signals to synchronize fuel injection. This system consists of the following circuits:
- The ignition 1 voltage circuit
- The ground circuit
- The camshaft position (CMP) sensor signal circuit
- The IC timing control B 2/3 circuit
- The IC timing control 1/4 circuit

DIAGNOSTIC AIDS
- The following conditions may cause an engine cranks but won't start symptom:
- Crankshaft reluctor wheel damage or improper installation
- The sensor is coming in contact with the reluctor wheel
- Foreign material passing between the sensor and the reluctor wheel
- If the crankshaft rotates backwards, this symptom may occur. This condition is only with vehicles equipped with a manual transmission. This condition can occur when a vehicle is on an incline and the clutch is released and an engine stall occurs.
- Excess crankshaft endplay will cause the CKP sensor reluctor wheel to move out of alignment with the CKP sensor. This could result in any of the following conditions:
- A no start
- A start and stall
- Erratic performance
- An improperly installed crankshaft could cause excess crankshaft endplay.
- For an intermittent, refer to Intermittent Conditions. Diagnostic Strategies


TEST

Steps 1 - 9:

Factory service manual diagram



Steps 10 - 20:

Factory service manual diagram



Steps 21 - 24:

Factory service manual diagram




Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.