2002 Saturn SC2 Automatic, MP6FACTORY OEM SERVICE PROCEDURE

Diagnostic Aids

  • Operate the vehicle under the condition of the customers concern. Under high temperature conditions fuel vapors may increase to the point of EVAP canister vapor saturation. Fuel vapors would then be released into the atmosphere. Once the engine is running and EVAP purge is enabled, all fuel vapor release would be eliminated.
  • Test for fuel leaking in the fuel tank and the fuel feed and return pipes.
  • Test for fuel vapor leaks in the fuel tank, fill limiter vent valve and rollover valves, the fuel fill pipe, hose and fuel fill cap, the fuel sender housing and seal, the Fuel Tank Pressure (FTP) sensor seal and the EVAP vapor pipe.
  • Movement of the EVAP pipes or fuel pipes may help find an intermittent condition.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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