2002 Saturn L200 AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Pump Module: Installation

  1. Install fuel level sender onto new fuel pump. Refer to SENDER UNIT & FLOATΒ  .
  2. Install new fuel pump with level sender and new fuel pump-to-tank seal. Ensure orientation tabs are aligned. See Figure .
  3. Use fuel tank lock ring remover to install fuel pump lock ring. See Figure .
  4. Connect fuel lines and wiring harness.
  5. Install fuel tank. Refer to FUEL TANKΒ  .
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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