2002 Saturn L200 AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Line

Fig 1: Identifying Fuel Line
G01019329Courtesy of GENERAL MOTORS CORP.

The fuel line (and EVAP canister purge line) is a multi-layer nylon tube covered with a protective, extruded sheath and molded to the correct routing configuration. The lines are mounted to the underbody and trunk with polymer clips and secured with plastic screws.

The Fuel and EVAP lines are not repairable, neither are their connector bodies. They must be serviced as a unit if they leak, are damaged, kinked, or crimped.

The connector quick connect retainers are not reusable and must be replaced after disconnecting connectors.

NOTE: The connector quick connect retainers are not interchangeable between 1.9L (L24, LL0) 2.2L (L61) or 3.0L (L81). When replacing retainers, ensure that the correct retainers are used.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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