Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2000 Saturn SLFACTORY OEM SERVICE PROCEDURE
Fuel Pump Module: Installation
NOTE:
If a new fuel pump module is being installed, make sure that fuel level sender is installed on module BEFORE installing into fuel tank.
- Inspect fuel tank and clean the fuel tank seal groove of any foreign debris and install a new seal.NOTE: The correct seal is green in color. Do not use the older black seal.
- Verify that the float arm on the fuel level sender has not been bent by standing the fuel pump module on a flat, horizontal surface and measuring the distance from this surface and the bottom of the float. A 5/32 in. diameter drill can be used as a gage. The gage must freely pass between the float and the horizontal surface with no more than 1/16 in. clearance.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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