2000 Saturn SLFACTORY OEM SERVICE PROCEDURE

Intermediate Pipe (Service Replacement): Installation

  1. Position service intermediate pipe under vehicle.
  2. Slide outlet end of intermediate pipe over remaining section of muffler inlet pipe.
  3. Install new gasket at outlet of catalytic converter.
  4. Install intermediate pipe to converter outlet using three fasteners.

    Torque:Β 

    Intermediate Pipe-to-Converter Nuts: 25 N.m (19 ft-lbs)Β 

  5. Install rubber isolator to hanger rod on intermediate pipe.
    Fig 1: Intermediate Pipe To Converter
    G01068147Courtesy of GENERAL MOTORS CORP.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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