2005 Saab 9-7X LinearFACTORY OEM SERVICE PROCEDURE

Disassembly Procedure

    Fig 1: Identifying Fuel Feed Pipe & EVAP Pipe Connections
    GM1480090Courtesy of GENERAL MOTORS CORP.
  1. Cut and remove the tie (2) securing the fuel feed pipe and EVAP canister purge pipe together.
  2. Remove the fuel feed pipe (1) from the fuel sender module (4) and retaining clip (3). Refer to Quick Connect Fitting(s) Service (Plastic Collar)Β .
  3. Fig 2: Identifying EVAP Canister Purge Pipe
    GM1480093Courtesy of GENERAL MOTORS CORP.
  4. Cut and remove the tie (1) securing the EVAP pipes together.
  5. Disconnect the EVAP pipe assembly (3) from the tank vent valves and fuel sender. Refer to Quick Connect Fitting(s) Service (Plastic Collar)Β .
  6. Remove the EVAP pipe assembly (3) from the tank.
  7. Remove the EVAP canister purge pipe (2) from the fuel tank.
  8. Fig 3: View Of Connections On Top Of Fuel Tank
    GM1480091Courtesy of GENERAL MOTORS CORP.
  9. Remove the EVAP vent valve (8). Refer to Evaporative Emission (EVAP) Canister Vent Solenoid Valve ReplacementΒ .
  10. Remove the fuel sender assembly (4) from the fuel tank. Refer to Fuel Sender Assembly ReplacementΒ .
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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