2005 Saab 9-7X LinearFACTORY OEM SERVICE PROCEDURE

Assembly Procedure

    Fig 1: View Of Connections On Top Of Fuel Tank
    GM1480091Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel sender assembly (4) to the fuel tank. Refer to Fuel Sender Assembly Replacement .
  2. Install the EVAP vent valve (8). Refer to Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement .
    3. Fig 2: Identifying EVAP Canister Purge Pipe
    GM1480093Courtesy of GENERAL MOTORS CORP.
  3. Install the EVAP canister purge pipe (2) to the fuel tank.
  4. Install the EVAP pipe assembly (3) to the fuel tank.
  5. Connect the EVAP pipe assembly (3) to the tank vent valves and fuel sender. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  6. Install a new tie (1) to secure the EVAP pipes together.
    7. Fig 3: Identifying Fuel Feed Pipe & EVAP Pipe Connections
    GM1480090Courtesy of GENERAL MOTORS CORP.
  7. Install the fuel feed pipe (1) to the fuel sender module (4) and retaining clip (3). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  8. Install a new tie (2) securing the fuel feed pipe and EVAP canister purge pipe together.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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