2005 Saab 9-7X ArcFACTORY OEM SERVICE PROCEDURE

Assembly Procedure

    Fig 1: View Of Fuel Rail Components
    GM1485987Courtesy of GENERAL MOTORS CORP.
  1. Install the service port cap (7) and valve (6) to the fuel rail (5).
  2. Lubricate the NEW fuel rail crossover pipe O-rings (11) with clean engine oil.
  3. Install the NEW fuel rail crossover pipe O-rings (11) onto the crossover pipe (10).
  4. Install the fuel rail crossover pipe (10) to the left and right hand fuel rails.
  5. Install the fuel rail crossover fuel pipe retainer clips (9).
    6. IMPORTANT: When installing the retaining clip screws for the fuel rail crossover pipe, always start the screws by hand. This will prevent stripping of the threads on the fuel rail.
  6. Install the fuel rail retainer clip screws (8) but do not tighten at this time.
  7. Install the fuel injectors (2) to the fuel rail (5). Refer to Fuel Injector Replacement .
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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