2012 Porsche Boxster (987) F6-2.9LFACTORY OEM SERVICE PROCEDURE

Front Subframe: Service and Repair


WM 400919 Removing and installing front-axle cross member

Preliminary work

1. Put steering wheel with wheels in straight ahead position and remove ignition key (steering wheel fixed.)
2. Raise the vehicle -> 4X00IN01 Lifting the vehicle and remove the front wheels -> 440519 Removing and installing wheel .
3. Remove front cover (underbody protection) -> 519219 Removing and installing front cover .

Removing and installing front-axle cross member

Removing

1. Pull connector -A- from sensor for HBA and loosen threaded joint -B- on control lever.

Factory service manual diagram




HBA sensor

2. Loosen support for coolant pipes (screwed on 4x) and press together the support for coolant pipes in the centre -arrows- and unclip.

Factory service manual diagram




Support for coolant pipes

3. Loosen anti-roll-bar mount -arrows- and allow anti-roll bar to hang.

Factory service manual diagram




Front anti-roll-bar mount

4. Loosen trailing arm on front-axle cross member -arrow - and pull out of the mount.

Factory service manual diagram




Trailing arm mount for axle cross member

5. Remove screw -arrow- from universal joint (steering column). Carefully push steering column upward until the universal joint loosens from the steering gear.

Factory service manual diagram




Universal joint

6. Remove the steering mount (2 M10 screws on front-axle cross member).
7. Remove diagonal braces (2 screws -1 + 2- and 2 M12 nuts on front-axle cross member).
Remove protective plate (cover under tank). To do so, loosen the screw from the right and left tank restraining strap.
Remove the mounts -3 to 10- and carefully lower the front-axle cross member (two workers required!).

Factory service manual diagram




Cross member with diagonal brace to body

Installing

Information

Always replace the screw for the universal joint of the steering column.

Observe correct tightening torques.

-> 4001TW Tightening torques for front axle .

Installation is in reverse order.

Subsequent work

Fit the front cover (underbody protection) -> 519219 Removing and installing front cover .

Fit front wheels -> 440519 Removing and installing wheel .

Information

Check the steering-angle sensor setting.

Adjust toe -> 449503 Performing front and rear suspension alignment . Calibrate steering-angle sensor if necessary.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.