2000 Porsche Boxster (986) F6-2.7LFACTORY OEM SERVICE PROCEDURE

Brake Fluid: Testing and Inspection




Running gear maintenance: Checking and changing the brake fluid

Checking the brake fluid level


1. Carry out visual inspection of brake fluid level.


Factory service manual diagram





NOTE:
- The brake fluid level must be between mm. and max.!
- Observe brake-fluid quality. Use only new DOT4 brake fluid!
- This brake fluid is available under the following part numbers:
Quantity supplied 1 liters = 000.043.203.66 container volume.
30 liters = 000.043.203.67.
- The information applies to vehicles with and without PSM!

Changing brake fluid

NOTE:
- Observe brake4luid quality. Use only new DOT 4 brake fluid.
- The brake-fluid change interval using Super DOT4 brake fluid is two years.
- This brake fluid is available under the following part numbers:
Quantity supplied 1 liters = 000.043.203.66 container volume.
30 liters = 000.043.203.67.

1. Fill reservoir to its top edge with new brake fluid.
2. Connect a bleeding device to the brake fluid reservoir.


Factory service manual diagram





3. Switch on the bleeding device. Bleeding pressure approximately 2.0 bar.

NOTE: Drain brake fluid on every brake caliper on both bleeder valves.

4. Continue brake fluid change at the brake calipers (no special sequence).
5. Open every bleeder valve until clear, bubble-free brake fluid emerges and until the corresponding change quantity per brake calliper is reached (approximately 250 Cubic cm).
6. Use a transparent hose and a collecting bottle to check the escaping brake fluid accurately for cleanliness, lack of air bubbles and to determine the brake fluid used.
7. Some brake fluid is also drained off at the bleeder valve of the clutch slave cylinder (approx. 50 Cubic cm).


Factory service manual diagram





8. Switch off and disconnect the bleeding device. Correct the brake fluid level if necessary.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.