Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2010 Pontiac G5 Base, AutomaticFACTORY OEM SERVICE PROCEDURE
Installation Procedure
- Install a NEW O-ring seal (3) onto the fuel sender.
- Install the fuel sender assembly (2) into the fuel tank far enough to connect the vapor line quick connect fitting on the underside of the sender cover.
- Connect the vapor line quick connect fitting (1). Refer to Plastic Collar Quick Connect Fitting Service .
- Align the cover "paddle" or anti-rotation feature with the corresponding feature in the top of the fuel tank.
- Slowly apply pressure to the top of the spring loaded sender cover until the sender aligns flush with the surface of the tank.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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