2008 Pontiac G6 L4-2.4LFACTORY OEM SERVICE PROCEDURE

Fuel Level Sensor Replacement



Fuel Level Sensor Replacement

Removal Procedure

Factory service manual diagram



1. Remove the fuel sender.
2. Remove the fuel level sensor electrical connector from the molded-in tab on the pump module bowl.
3. Disconnect the fuel level sensor electrical connector (1).
4. Depress the retaining tab on the fuel level sensor and begin to slide the sensor away from the pump module.
5. Carefully slide the sensor (2) the rest of the way off of the pump module.

Installation Procedure

Factory service manual diagram



1. Carefully slide the fuel level sensor (2) into the slots on the fuel pump module bowl.
2. Secure the retaining tab on the sensor into the slot on the pump module bowl.
3. Connect the fuel level sensor electrical connector (1) to the pump module cover.
4. Install the fuel level sensor electrical connector to the molded-in tab on the pump module bowl.
5. Install the fuel sender.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.