2005 Pontiac Sunfire AutomaticFACTORY OEM SERVICE PROCEDURE

Installation Procedure

Remove the new PCM from the packaging and inspect the service number to verify the number is the same number, or an updated number, as the faulty PCM.

    Fig 1: View Of PCM
    GM785337Courtesy of GENERAL MOTORS CORP.
  1. Push the PCM (2) into the PCM bracket (3). The retaining tab will lock in place.
  2. NOTE: Do not touch the PCM connector pins or soldered components on the circuit board in order to prevent possible electrostatic discharge (ESD) damage. Do not remove the integrated circuit boards from the carrier.
  3. Install the PCM harness connectors (1) and lock down the release levers.
  4. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  5. IMPORTANT: The replacement PCM must be reprogrammed and the crankshaft position system variation learn procedure must be performed.
  6. Program the PCM. Refer to Control Module References in Computing/Integrating Systems.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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