2005 Pontiac G6 BaseFACTORY OEM SERVICE PROCEDURE

Installation Procedure

WARNING: This page is about a different car, the 2006 Pontiac Montana SV6, 2006 Chevrolet Uplander, and 2006 Buick Terraza. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Brake Pedal Position Sensor Screw
    GM1204637Courtesy of GENERAL MOTORS CORP.
  1. Apply adhesive GM P/N 12345493 (Canadian P/N 10953488) to the screw.
  2. Position the sensor fork to the pin.
  3. Rotate the sensor in order to align the sensor locator to the hole in the extension bracket.
  4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the brake pedal position sensor screw.

    Tighten:Β  Tighten the screw to 2 N.m (18 lb in).

  6. Fig 2: Identifying Electrical Connector & CPA
    GM1204640Courtesy of GENERAL MOTORS CORP.
  7. Connect the electrical connector (2).

    Engage the CPA. The CPA will not engage if the connector is not attached properly.

  8. Calibrate the sensor. Refer to Brake Pedal Position Sensor CalibrationΒ .
  9. Install the I/P insulator. Refer to Knee Bolster, Insulator, Molding Replacement - Instrument Panel in Instrument Panel, Gages and Console.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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