Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Pontiac Aztek Base, FWDFACTORY OEM SERVICE PROCEDURE
Installation Procedure
WARNING: This page is about a different car, the 2004 Chevrolet Monte Carlo and 2004 Chevrolet Impala. However, it is still accessible from the selected car via links, so may be relevant.
- Install the accelerator pedal (1) to the cowl (4).
- Install the accelerator pedal bolt (3) and the stud (2).
Tighten:Β Tighten the bolt and the stud to 5 N.m (44 lb in).
- Install the accelerator cable (5) to the accelerator pedal (1).
- Inspect for complete throttle opening and closing positions by operating the accelerator pedal. The throttle should operate freely and without binding between full-closed and wide-open throttle. Inspect for proper carpet fit under the accelerator pedal.
- Install the left instrument panel sound insulator. Refer to Closeout/Insulator Panel Replacement - Left in Instrument Panel, Gages, and Console.
NOTE:
Refer to Fastener Notice in Cautions and Notices.
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
