Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
- Install the EVAP canister (3). Refer to Evaporative Emission (EVAP) Canister Replacement .
- Install the EVAP vent solenoid valve (2). Refer to Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement .
- Install the fuel sender assembly (1). Refer to Fuel Sender Assembly Replacement .
- Install the fuel and/or EVAP pipe assembly.
- Connect the EVAP vapor pipe to the fuel sender assembly.
- Connect the fuel feed and fuel return pipes at the fuel sender. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
- Install the fuel sender shield to the fuel tank.
Tighten: Tighten the shield nuts to 6 N.m (53 lb in).
- Connect the fuel tank wiring harness to the fuel sender assembly.
- With the aid of an assistant, position and support the fuel tank.
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
Rather have a pro handle this?
A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.
No obligation. See pricing before you book.