2005 Pontiac Aztek Base, FWDFACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: Locating Air Cleaner Bolts
    GM1404635Courtesy of GENERAL MOTORS CORP.
  1. Install the air cleaner.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the air cleaner bolts.

    Tighten:Β  Tighten the air cleaner bolts to 10 N.m (89 lb in).

  4. Install the PCM and the wiring harness to the air cleaner.
  5. Install the air cleaner side cover and element. Refer to Air Cleaner Element ReplacementΒ .
  6. Fig 2: View Of Air Cleaner Upper Cover
    GM1404634Courtesy of GENERAL MOTORS CORP.
  7. Install the air cleaner upper cover and the upper cover bolts.

    Tighten:Β  Tighten the air cleaner upper cover bolts to 4 N.m (35 lb in).

  8. Install the left front sheet metal diagonal brace. Refer to Brace Replacement - Front Fender Upper Diagonal - Left in Body Front End.
  9. Install the coolant reservoir. Refer to Coolant Recovery Reservoir Replacement in Engine Cooling.
  10. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (LA1) in Engine Electrical.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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