2004 Pontiac Sunfire StandardFACTORY OEM SERVICE PROCEDURE

Installation Procedure

IMPORTANT: Make sure the interconnect and seal are lined up before module installation.
  1. Install the ignition control module in the ignition coil housing.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the ICM retaining screws.

    Tighten:Β  Tighten the retaining screws to 1.5 N.m (13 lb in).

    Fig 1: View Of Ignition Control Module
    GM783965Courtesy of GENERAL MOTORS CORP.
  3. Connect the ICM harness connector.
  4. Install the accelerator cable bracket.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  5. Install the accelerator cable bracket bolt.

    Tighten:Β  Tighten the retaining screws to 10 N.m (18 lb in).

  6. Install the accelerator cable to the bracket.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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