2004 Pontiac Sunfire AutomaticFACTORY OEM SERVICE PROCEDURE

Installation Procedure

  1. Install the fuel pump module assembly to the fuel tank. Refer to Fuel Pump Module ReplacementΒ .
  2. With the aid of an assistant, raise the fuel tank (1) to the vehicle.
    Fig 1: Identifying Fuel Tank
    GM49897Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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