2004 Pontiac Aztek Base, FWDFACTORY OEM SERVICE PROCEDURE

Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Monte Carlo and 2004 Chevrolet Impala. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Do not route flexible components (hoses, wires, conduits, etc.) within 50 mm (2 in) of moving parts unless flexible components can be securely fastened. This is necessary in order to prevent possible interference and damage to the component.
  1. Attach the mechanics wire to the new cable.
  2. Install the accelerator cable to vehicle using the routing verified during removal.
    3. Fig 1: Accelerator Cable Routing
    GM12715Courtesy of GENERAL MOTORS CORP.
  3. Install the accelerator cable through the cowl.
  4. Remove the mechanics wire from the cable.
    5. Fig 2: Installing Accelerator Cable Through Cowl
    GM12262Courtesy of GENERAL MOTORS CORP.
  5. Install the accelerator cable (5) to the accelerator pedal lever (1).
    6. Fig 3: Accelerator Cable & Components
    GM12287Courtesy of GENERAL MOTORS CORP.
  6. Install the accelerator cable to the throttle body lever.
    7. Fig 4: Installing Accelerator Cable To Throttle Body Lever
    GM12265Courtesy of GENERAL MOTORS CORP.
  7. Install the accelerator cable to the accelerator cable bracket.
    8. Fig 5: Installing Accelerator Cable To Accelerator Cable Bracket
    GM12258Courtesy of GENERAL MOTORS CORP.
  8. Install the accelerator cable to the retaining clips.
    9. Fig 6: Installing Accelerator Cable To Retaining Clips
    GM12717Courtesy of GENERAL MOTORS CORP.
  9. Inspect for complete throttle opening and closing positions by operating the accelerator pedal. Inspect for proper carpet fit under the accelerator pedal.
  10. Install the left instrument panel sound insulator. Refer to Closeout/Insulator Panel Replacement - Left in Instrument Panel, Gages, and Console.
  11. Install the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement in Engine Mechanical - 3.8L.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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