2004 Pontiac Aztek Base, FWDFACTORY OEM SERVICE PROCEDURE

Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Monte Carlo and 2004 Chevrolet Impala. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the fuel injector upper O-ring (2).
  2. Install the fuel injector lower O-ring (4).
  3. Install the fuel injector (3) to the fuel rail.
  4. Install the fuel injector retaining clip (1).
  5. Install the fuel rail. Refer to Fuel Rail Assembly ReplacementΒ .
  6. Inspect for fuel leaks with the following procedure:
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.
  7. Fig 1: Exploded View Of Fuel Injector & Components
    GM537311Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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