2003 Pontiac Aztek AWDFACTORY OEM SERVICE PROCEDURE

Installation Procedure

  1. Install the O-ring to the speed sensor, if removed.
  2. Install the speed sensor (1) to the transfer case.
    Fig 1: Installing Speed Sensor To Transfer Case
    G01499954Courtesy of GENERAL MOTORS CORP.
  3. Position the pinion housing vent hose (2) and mounting bracket to the speed sensor bolt boss.
    Fig 2: Pinion Housing Vent Hose & Mounting Bracket To Speed Sensor Bolt Boss
    G01499955Courtesy of GENERAL MOTORS CORP.
  4. Install the speed sensor bolt (3) to the transfer case.

    TightenΒ 

    Tighten the bolt to 30 N.m (22 lb ft).

  5. Connect the electrical connector to the speed sensor.
  6. Lower the vehicle.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.