2003 Pontiac Aztek AWDFACTORY OEM SERVICE PROCEDURE

Fastener Tightening Specifications

Torque Specifications

Application Specification
Metric English
Cooler Pipe Clip Bolts 10 N.m 89 lb in
Inner Tie Rod 100 N.m 74 lb ft
O-Ring Union Fitting 75 N.m 55 lb ft
Power Steering Gear Cylinder End Fittings 27 N.m 20 lb ft
Power Steering Gear Heat Shield Bolts 14 N.m 124 lb in
Power Steering Gear Rack Bearing Preload Adjuster Lock Nut 68 N.m 50 lb ft
Power Steering Gear Valve End Fittings 17 N.m 13 lb ft
Power Steering Hose Fittings 27 N.m 20 lb ft
Power Steering Pump Mounting Bolts 34 N.m 25 lb ft
Steering Gear Bolt (at Frame) 80 N.m 59 lb ft
Steering Gear Nut (at Frame)* 80 N.m 59 lb ft
Tie Rod Ball Stud Nut* 30 N.m + 120 degrees (2 flats)1 22 lb ft + 120 degrees (2 flats)1
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.