2002 Pontiac Aztek FWDFACTORY OEM SERVICE PROCEDURE

Installation Procedure

Fig 1: Installing Battery Insulator To Battery
G01745894Courtesy of GENERAL MOTORS CORP.
  1. Install the battery insulator to the battery.

    Important:Β  Do not tip the battery more than 40 degrees.

    Fig 2: Installing Battery Hold Down Retainer & Bolt
    G01745895Courtesy of GENERAL MOTORS CORP.
  2. Install the battery and ensure that the battery is positioned properly in the battery tray.
  3. Install the battery hold down retainer.
  4. Install the battery hold down retainer bolt.

    Tighten

    Tighten the bolt to 17 N.m (13 lb ft).

  5. Install the battery positive cable and bolt to the battery.

    Tighten

    Tighten the bolt to 16 N.m (12 lb ft).

  6. Install the battery ground (negative) cable to the battery. Refer to Battery Negative Cable Disconnect/Connect ProcedureΒ  .
  7. Install the front end sheet metal diagonal brace. Refer to BRACE REPLACEMENT - FRONT FENDER UPPER DIAGONAL - RIGHT .
  8. Install the underhood electrical center. Refer to UNDERHOOD ELECTRICAL CENTER OR JUNCTION BLOCK REPLACEMENT .
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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