1991 Pontiac Sunbird Base, 4D Sedan, StandardFACTORY OEM SERVICE PROCEDURE

Fuel Pump Relay By-Pass Procedure

  1. If fuel pump will not energize, relay may be by-passed to test fuel pump and related wiring. Turn ignition off. Disconnect fuel pump relay connector. Using a fused jumper wire, apply battery voltage to fuel pump test connector (located in engine compartment). For fuel pump test connector location, refer to COMPONENT LOCATIONS at end of this article. See Figure -Figure .
  2. If fuel pump runs and relay tests okay, check for faulty connections at relay. If fuel pump does not run, check for faulty wiring between relay and fuel pump or replace defective fuel pump.
Fig 1: Typical Fuel Pump Relay Schematic
G90D13212Courtesy of GENERAL MOTORS CORP.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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