Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1991 Pontiac Firebird V8-350 5.7LFACTORY OEM SERVICE PROCEDURE
Engine Control Module: Service and Repair
Computer:
When replacing a production Computer with a service Computer, transfer the broadcast code and production number from the production unit to the service unit. Also during replacement, the PROM, CALPACK, and if equipped, the MEMCAL must be removed from the Computer being replaced and transferred to the new unit. Refer to PROM, CALPACK and MEMCAL for replacement procedures.
WARNING: Before removing power to the ECM turn the ignition key "OFF," or damage to the ECM may result.
REMOVE OR DISCONNECT:
1. Negative battery cable.
2. Right hand hush panel.
3. Electrical connectors from the ECM.
4. ECM mounting bracket.
5. ECM from the passenger compartment.
6. ECM access cover.
7. MEM-CAL and/or CALPAK.
8. New ECM from its packaging and check the service number to make sure it is the same as the defective ECM.
INSTALL OR CONNECT:
1. The MEM-CAL and/or CALPAK in the socket.
CAUTION: Press only on the ends of the MEM-CAL and/or CALPAK. Small notches in the MEM-CAL and/or CALPAK must be aligned with the small notches in the socket. Press on the ends of the MEM-CAL and/or CALPAK until the retaining clips snap into the ends of the MEM-CAL and/or CALPAK. DO NOT press on the middle of the MEM-CAL and/or CALPAK, only on the ends.
2. Access cover on the ECM.
3. ECM in the passenger compartment.
4. ECM mounting hardware.
5. Electrical connectors to the ECM.
6. Right side hush panel.
7. Negative battery cable.
FUNCTIONAL CHECK:
ALDL Connector (Located Underdash):
1. Turn ignition "ON."
2. Enter DIAGNOSTIC MODE by jumpering terminals "A" to "B" with key "ON" engine "OFF." A code 12 should flash four times if no other codes are present. This indicates the MEM-CAL is installed correctly and the ECM is functioning.
3. If code 41,42,43,51, or 55 occur, or if the "SERVICE ENGINE SOON" light is on consistently with no codes, the MEM-CAL is not seated properly or is defective.
4. Before starting engine perform IDLE LEARN PROCEDURE. Refer to ADJUSTMENT PROCEDURES/IDLE LEARN PROCEDURE.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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