1989 Pontiac SafariFACTORY OEM SERVICE PROCEDURE

Digital EGR System

The digital EGR valve is designed to accurately supply EGR to engine, independent of intake manifold vacuum. The valve controls EGR flow from exhaust to intake manifold through 3 orifices, to produce 7 different combinations. When a solenoid is energized, the armature with attached shaft and swivel pintle is lifted to open the orifice.

Fig 1: Digital EGR Valve
G55855Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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