1983 Plymouth Horizon 2.2 C, StandardFACTORY OEM SERVICE PROCEDURE

Non-Turbo Engine

  1. Check vacuum lines for correct routing. Warm engine to operating temperature. Some models with EGR delay timers must run for at least 1-2 minutes before EGR works.
  2. While watching EGR pintle, abruptly accelerate engine to 2000-3000 RPM. EGR pintle should open at least 1/8".
  3. Connect a hand-held vacuum pump to EGR valve. Idle engine and gradually apply at least 10 in. Hg. EGR valve stem/diaphragm should move smoothly and engine speed should drop at least 150 RPM.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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