1982 Peugeot 504 Automatic TransFACTORY OEM SERVICE PROCEDURE

Exhaust Gas RECIRCULATION: Description

All Peugeot Diesel models are equipped with an exhaust gas recirculation system to reduce NOx emissions. A controlled amount of exhaust gas is introduced into intake manifold during certain engine loads. This lowers combustion temperatures and NOx formation.

The system consists of an engine speed sensor on the flywheel housing, 2 load sensors on the injection pump, 3 electrovalves, vacuum controlled throttle flap, 2-stage EGR valve, and electronic control box (ECB).

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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