Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Diagnosis Procedure
- CHECK FUEL PUMP POWER SUPPLY CIRCUIT-I
- Turn ignition switch OFF.
- Disconnect ECM harness connector.
- Turn ignition switch ON.
- Check the voltage between ECM harness connector and ground.
ECM Ground Voltage Connector Terminal F7 23 Ground Battery voltage Is the inspection result normal?Β
YES >> GO TO Β 4.
NO >> GO TO 2.
- CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II
- Turn ignition switch OFF.
- Disconnect IPDM E/R harness connector E13.
- Turn ignition switch ON.
- Check the voltage between IPDM E/R harness connector and ground.
IPDM E/R Ground Voltage Connector Terminal E13 31 Ground Battery voltage Is the inspection result normal?Β
YES >> GO TO Β 4.
NO >> GO TO 3.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness or connectors E8, F1
- Harness for open or short between ECM and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK FUEL PUMP POWER SUPPLY CIRCUIT-III
- Turn ignition switch OFF.
- Reconnect all harness connectors disconnected.
- Disconnect "fuel level sensor unit and fuel pump" harness connector.
- Turn ignition switch ON.
- Check the voltage between "fuel level sensor unit and fuel pump" harness connector and ground.
Fuel level sensor unit and fuel pump Ground Voltage Connector Terminal B40 1 Ground Battery voltage should exist 1 second after ignition switch is turn ON. Is the inspection result normal?Β
YES >> GO TO Β 8.
NO >> GO TO 5.
- CHECK FUSE
- Turn ignition switch OFF.
- Disconnect 15 A fuse (No. 60) from IPDM E/R.
- Check 15 A fuse.
Is the inspection result normal?Β
YES >> GO TO 6.
NO >> Replace 15 A fuse.
- CHECK FUEL PUMP POWER SUPPLY CIRCUIT-IV
- Disconnect IPDM E/R harness connector E15.
- Check the continuity between IPDM E/R harness connector and "fuel level sensor unit and fuel pump" harness connector.
IPDM E/R Fuel level sensor unit and fuel pump Continuity Connector Terminal Connector Terminal E15 55 B40 1 Existed - Also check harness for short to ground and short to power.
Is the inspection result normal?Β
YES >> GO TO Β 10.
NO >> GO TO 7.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connectors B1, M18
- Harness connectors M77, E105
- Harness for open or short between IPDM E/R and "fuel level sensor unit and fuel pump"
>> Repair open circuit or short to power in harness or connectors.
- CHECK FUEL PUMP GROUND CIRCUIT
- Check the continuity between "fuel level sensor unit and fuel pump" and ground.
Fuel level sensor unit and fuel pump Ground Continuity Connector Terminal B40 3 Ground Existed - Also heck harness for short to power.
Is the inspection result normal?Β
YES >> GO TO 9.
NO >> Repair open circuit or short to power in harness or connectors.
- Check the continuity between "fuel level sensor unit and fuel pump" and ground.
- CHECK FUEL PUMP
Refer to "COMPONENT INSPECTIONΒ ".
Is the inspection result normal?Β
YES >> GO TO 10.
NO >> Replace "fuel level sensor unit and fuel pump". Refer to "EXPLODED VIEW ".
- CHECK INTERMITTENT INCIDENT
Refer to "INTERMITTENT INCIDENT ".
Is the inspection result normal?Β
YES >> Replace IPDM E/R. Refer to "REMOVAL AND INSTALLATION " (With I-KEY), "REMOVAL AND INSTALLATION " (Without I-KEY).
NO >> Repair or replace harness or connectors.
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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